Whether you need a simple belt conveyor, a complex pallet transfer system, an overhead conveyor line, or a fully automated material handling solution, our engineering team can deliver practical, manufacturing-ready designs tailored to your operational requirements.
Custom Conveyor System Design for Manufacturing and Automation
Conveyor systems are the backbone of modern manufacturing, packaging, warehousing, and logistics operations. A properly engineered conveyor system improves productivity, reduces labor costs, minimizes product damage, and ensures smooth material flow throughout the production process.
At Global Machine Design Services, we provide professional conveyor design services focused on real-world manufacturing applications. Every conveyor project is developed with consideration for:
- Product characteristics
- Throughput requirements
- Facility layout constraints
- Maintenance accessibility
- Manufacturing cost optimization
- Safety and ergonomic standards
- Future system expansion
Our goal is not simply to create CAD models but to develop conveyor systems that can be efficiently manufactured, assembled, maintained, and integrated into your production environment.
What We Design
Our conveyor engineering services cover:
- Conveyor system design
- Conveyor layout design
- Conveyor belt design
- Conveyor drive design
- Material handling system design
- Transfer station design
- Conveyor structural design
- Conveyor integration design
- Retrofit and redesign projects
- Custom conveyor solutions
Whether your project involves a single conveyor or an entire production line, we can support your engineering needs from concept through manufacturing.
Conveyor Systems We Design
Every application requires a different conveyor solution. We design a wide range of conveyor systems for industrial and manufacturing environments.
Belt Conveyor Design
Belt conveyors are among the most versatile and widely used material handling systems. They are ideal for transporting products over long distances while maintaining stable product orientation.
Our belt conveyor design services include:
- Flat belt conveyors
- Inclined conveyors
- Cleated belt conveyors
- Sidewall belt conveyors
- Food-grade conveyor systems
- Modular belt conveyors
- Heavy-duty industrial conveyors
Engineering considerations include:
- Belt selection
- Drive sizing
- Pulley design
- Belt tension calculations
- Frame structure design
- Product tracking stability
- Maintenance accessibility
We optimize conveyor belt systems for maximum reliability and minimal downtime.
Belt Conveyor Design
Roller Conveyor Design
Roller conveyors are commonly used for cartons, pallets, totes, and various industrial products.
We design:
- Gravity roller conveyors
- Powered roller conveyors
- Line shaft conveyors
- Chain-driven roller conveyors
- Motorized roller systems
- Accumulation roller conveyors
Our engineering scope includes:
- Roller sizing
- Bearing selection
- Drive calculations
- Load distribution analysis
- Conveyor support structures
- Transfer interfaces
Every roller conveyor design is customized based on product dimensions, weight, throughput, and operating conditions.
Roller Conveyor Design
Chain Conveyor Design
Chain conveyors provide a robust solution for transporting heavy products, pallets, fixtures, and industrial components.
Applications include:
- Pallet handling
- Automotive assembly
- Manufacturing lines
- Heavy equipment production
- Industrial automation systems
Our chain conveyor design capabilities include:
- Dual-chain conveyors
- Multi-strand chain systems
- Slat conveyors
- Drag chain conveyors
- Tabletop chain conveyors
Engineering activities include:
- Chain selection
- Sprocket sizing
- Shaft design
- Structural analysis
- Drive system calculations
- Wear component optimization
Chain Conveyor Design
Spiral Conveyor Design
Spiral conveyors provide efficient vertical transportation while minimizing floor space requirements.
We design spiral conveyor systems for:
- Packaging operations
- Warehouses
- Food processing facilities
- Distribution centers
- Production line elevation changes
Benefits include:
- Compact footprint
- Continuous product flow
- High throughput
- Reduced facility space requirements
Each spiral conveyor is designed according to product dimensions, throughput rates, and building constraints.
Spiral Conveyor Design
Pallet Conveyor Design
Pallet conveyor systems are essential for automated manufacturing and logistics operations.
We design:
- Chain pallet conveyors
- Roller pallet conveyors
- Transfer stations
- Lift and transfer units
- Pallet accumulation systems
- Assembly line conveyors
Engineering considerations include:
- Pallet weight
- Product center of gravity
- Positioning accuracy
- Transfer reliability
- Cycle time requirements
Our designs focus on long-term operational reliability and maintenance efficiency.
Pallet Conveyor Design
Overhead Conveyor Design
Overhead conveyor systems maximize floor space utilization while improving production flow.
Typical applications include:
- Paint lines
- Powder coating systems
- Assembly operations
- Product storage systems
- Automotive manufacturing
Our overhead conveyor design services include:
- Power and free conveyors
- Monorail conveyors
- Enclosed track systems
- Manual overhead conveyors
We carefully evaluate loading conditions, hanger design, support structures, and maintenance access requirements.
Overhead Conveyor Design
Accumulation Conveyor Design
Accumulation conveyors are critical for balancing production flow between different manufacturing processes.
We design systems capable of:
- Zero-pressure accumulation
- Dynamic accumulation
- Product buffering
- Production balancing
Benefits include:
- Reduced line stoppages
- Improved throughput
- Better equipment utilization
- Increased production flexibility
Accumulation Conveyor Design
Conveyor Design Capabilities
Beyond conveyor selection, successful projects require detailed engineering.
Conveyor Layout Design
Facility layout is often the most important factor in conveyor system performance.
We develop:
- Plant layouts
- Material flow studies
- Conveyor routing plans
- Equipment integration layouts
- Expansion planning concepts
Our layouts help clients maximize available floor space while maintaining efficient production flow.
Conveyor Drive Design
A conveyor system is only as reliable as its drive system.
Our engineering services include:
- Motor sizing
- Gearbox selection
- Torque calculations
- Variable speed control integration
- Drive arrangement optimization
- Energy efficiency evaluation
Drive systems are designed according to operating loads, acceleration requirements, environmental conditions, and maintenance considerations.
Conveyor Structural Design
The conveyor frame must withstand operational loads while maintaining alignment and durability.
We perform:
- Frame design
- Support structure design
- Weldment design
- Equipment base design
- Platform integration
Our structural designs prioritize strength, manufacturability, and cost efficiency.
Conveyor Component Design
We engineer critical conveyor components such as:
- Shafts
- Rollers
- Bearings
- Drive assemblies
- Idlers
- Supports
- Transfer mechanisms
- Guards
Each component is selected and designed according to operational requirements and expected service life.
Conveyor Design Process
A structured engineering process is essential for delivering reliable conveyor systems that meet performance, budget, and schedule requirements.
Requirement Analysis
Every successful conveyor project begins with a thorough understanding of the application.
We gather information such as:
- Product dimensions
- Product weight
- Throughput requirements
- Available floor space
- Environmental conditions
- Production goals
- Safety requirements
- Existing equipment interfaces
This initial stage allows us to identify potential challenges and select the most suitable conveyor technology.
Requirement Analysis
Concept Development
Based on project requirements, we develop one or more conceptual solutions.
This stage may include:
- Conveyor routing concepts
- Equipment arrangement studies
- Product flow simulations
- Preliminary layout drawings
- Alternative design evaluations
The goal is to identify the most efficient and cost-effective solution before detailed engineering begins.
3D CAD Modeling
Once the concept is approved, we create detailed 3D CAD models using Autodesk Inventor.
Our models include:
- Complete assemblies
- Individual components
- Structural frames
- Drive systems
- Guards and covers
- Maintenance access features
Accurate 3D models help identify potential interferences and ensure smooth manufacturing and assembly.
Engineering Review
Before release, all designs undergo engineering review to verify:
- Functional performance
- Manufacturability
- Serviceability
- Safety considerations
- Assembly requirements
- Cost optimization opportunities
This process minimizes risks during fabrication and commissioning.
Manufacturing Documentation
The final stage includes preparation of manufacturing-ready documentation.
Typical deliverables include:
- Fabrication drawings
- Assembly drawings
- Weldment drawings
- Bill of Materials (BOM)
- PDF documentation packages
- STEP files for manufacturing partners
This documentation enables efficient production and reduces shop-floor questions.
Industries We Serve
Our conveyor design services support a wide range of industries.
Manufacturing
We design conveyor systems for:
- Assembly lines
- Production lines
- Machine feeding systems
- Product transfer systems
Our designs help manufacturers improve productivity and reduce manual handling.
Assembly Lines
Packaging
Packaging operations often require high-speed and highly reliable conveyor systems.
Applications include:
- Carton handling
- Product accumulation
- Packaging line integration
- End-of-line automation
Packaging Conveyor Design
Food Processing
Food production environments require specialized conveyor solutions.
We consider:
- Washdown requirements
- Food-grade materials
- Hygiene standards
- Cleaning accessibility
Food Conveyor Design
Logistics & Warehousing
Distribution centers depend heavily on conveyor technology.
We design systems for:
- Parcel handling
- Tote handling
- Warehouse automation
- Sorting systems
- Order fulfillment operations
Automotive
Automotive manufacturing requires robust conveyor systems capable of handling heavy components and maintaining precise positioning.
Applications include:
- Assembly conveyors
- Component transport systems
- Powertrain handling systems
- Pallet transfer systems
Automotive Conveyor Lines
Recycling & Bulk Material Handling
Heavy-duty conveyor systems are often required for bulk materials.
Applications include:
- Recycling plants
- Waste handling facilities
- Aggregate processing
- Material recovery systems
Our designs focus on durability, maintainability, and long service life.
Deliverables
Depending on project scope, our conveyor engineering services can include:
Engineering Deliverables
- Conveyor system layouts
- Concept drawings
- Detailed engineering drawings
- Design calculations
- Equipment specifications
- Manufacturing documentation
CAD Deliverables
- Autodesk Inventor Assemblies
- Autodesk Inventor Parts
- Weldment Models
- Sheet Metal Components
- STEP Files
- DWG Files
Documentation Deliverables
- BOM (Bill of Materials)
- Assembly Instructions
- Manufacturing Drawings
- PDF Documentation Package
All deliverables are organized and structured for efficient use by manufacturers, fabricators, and project teams.
Software We Use
Our engineering team utilizes industry-leading CAD software and design tools.
Autodesk Inventor
Our primary design platform.
Capabilities include:
- Parametric modeling
- Weldment design
- Sheet metal design
- Assembly design
- Drawing generation
- Design automation
AutoCAD
Used for:
- Facility layouts
- Conveyor routing plans
- Equipment integration drawings
- General arrangement drawings
Fusion 360
Suitable for certain product development and collaborative design projects.
SolidWorks (Upon Request)
For customers who require SolidWorks-compatible deliverables.
Why Choose Our Conveyor Design Services
Selecting the right engineering partner is critical to project success.
Specialized Conveyor Engineering Experience
We focus on practical industrial equipment design rather than purely theoretical engineering.
Our experience covers:
- Material handling systems
- Conveyor systems
- Custom machinery
- Factory automation equipment
Autodesk Inventor Expertise
Unlike many general engineering firms, our workflow is heavily focused on Autodesk Inventor.
Benefits include:
- Faster project execution
- Better model organization
- High-quality manufacturing documentation
- Easier future modifications
Manufacturing-Oriented Designs
A design is only valuable if it can be manufactured efficiently.
Our engineering philosophy prioritizes:
- Cost-effective fabrication
- Standard component usage
- Ease of assembly
- Long-term maintenance
This helps reduce manufacturing costs and improve system reliability.
Remote Engineering Support Worldwide
We provide conveyor design services to customers globally.
Typical clients include:
Remote collaboration tools allow us to support projects regardless of location.
Frequently Asked Questions
What information is required to start a conveyor design project?
Typical requirements include:
- Product dimensions
- Product weight
- Throughput targets
- Available layout space
- Preferred conveyor type
- Existing equipment information
Can you design completely custom conveyor systems?
Yes. Most of our projects involve custom conveyor solutions tailored to specific manufacturing requirements.
Do you provide manufacturing drawings?
Yes. Manufacturing drawings are included in most engineering packages and can be customized according to fabrication requirements.
Can you redesign existing conveyors?
Absolutely. We frequently improve existing conveyor systems to increase performance, reliability, or capacity.
Which conveyor types can you design?
We design:
- Belt conveyors
- Roller conveyors
- Chain conveyors
- Pallet conveyors
- Spiral conveyors
- Overhead conveyors
- Accumulation conveyors
- Custom material handling systems
Do you perform conveyor calculations?
Yes. Engineering calculations may include:
- Load analysis
- Drive sizing
- Torque calculations
- Structural assessments
- Conveyor performance evaluations
Can you support automation projects?
Yes. Conveyor systems are often integrated into larger automation and material handling solutions.
Do you provide onsite support?
Our primary service is remote mechanical design and engineering. Onsite support may be available depending on project requirements.
What file formats do you provide?
Common formats include:
- Inventor IPT
- Inventor IAM
- DWG
- STEP
- PDF
- Excel BOM
Can you work with international customers?
Yes. We regularly support customers throughout North America, Europe, Australia, and other global markets.
Request a Conveyor Design Consultation
Whether you need a simple conveyor upgrade, a custom conveyor design, or a complete material handling system, our engineering team is ready to help.
We provide professional Conveyor Design Services focused on practical engineering, manufacturing efficiency, and long-term reliability.
Global Machine Design Services
Mechanical Design & Engineering Services
✓ Conveyor System Design
✓ Conveyor Belt Design
✓ Roller Conveyor Design
✓ Chain Conveyor Design
✓ Pallet Conveyor Design
✓ Material Handling Equipment Design
✓ Autodesk Inventor Engineering Services